Basalt Fiber Pipelines: Sarudzo Itsva Yekutakura Kwemagetsi

Mumusika wepamusoro-kudzvinyirira mapaipi, composite zvinhu zvakadai Girazi Fiber, carbon fiber, uye basalt fiber zvose zvinoshandiswa. Nekudaro, girazi fiber reinforced plastic (GRP) mapaipi epamusoro-kudzvanywa ndiwo anonyanya kushandiswa, nepo basalt uye kabhoni fiber mapaipi asinganyanyi kuwanda.Basalt fibercomposite high-pressure pombi, ine yakasarudzika corrosion resistance, lightweight uye high simba, low fluid resistance, uye hupenyu hurefu hwesevhisi, vari kuwana mashandisirwo akapararira munzvimbo dzakasiyana siyana sepetro.Chemicals, aerospace, uye kuvaka.

Zvakanakira Basalt Fiber Pipes

Kuenzanisa kwezvinhu uye Minda Yekushandisa

Basalt fiber high-pressure pipes inoshingirira mukuora kubva kune akasiyana midhiya, kusanganisira H2S, CO2, uye mvura yemunyu. Vanewo maitiro epamusoro ekuyerera, ane coefficient inoyerera inosvika 1.5 nguva yepombi dzesimbi. Nepo GRP iriyo yakanyanya kuwanda, basalt fiber mapaipi ari kuwana maapplication mundima dzakasiyana siyana nekuda kwekuita kwavo kwepamusoro. Pamusoro pezvo, basalt fiber yakakwira-kudzvanywa mapaipi ane simba remuchina, akareruka, uye ane mitengo yakaderera yekuisa. Hupenyu hwavo hwesevhisi hwakarongwa hunodarika makore makumi matatu, uye mune mamwe mapurojekiti, vakaita zvakanaka kwenguva yakareba semakore makumi mashanu. Kunyangwe mapombi ebasalt fiber akanyanya kudzvanya achiri zvigadzirwa zvitsva muChina nepasirese, uye mishumo yekushandiswa kweinjiniya ishoma, kuita kwavo kwakatanhamara kwakatoita kuti vakwanise kuita basa rakakosha mumapombi akasiyana-siyana anodzvanyirira, anosanganisira oiri isina kukora, gasi rechisikigo, uye kutakura kwemvura yakachena, jekiseni remvura yetsvina, tubing repasi, uye petrochemical process pombi.

Corrosion Resistance uye Service Hupenyu

Magadzirirwo emagadzirirwo e basalt fiberr high-pressure pipes inosanganisira mitsara mitatu: yemukati liner, structural layer, uye yekunze yekudzivirira layer. Iyo yemukati liner yakapfuma mune resin, ine resin yemukati inopfuura 70%, uye iyo resin yemukati yemukati inogona kusvika kutenderera 95%. Izvi zvinogonesa basalt fiber high-pressure pombi kuratidza yakasarudzika corrosion resistance, zvichivabvumira kutsungirira kunyura kwenguva refu kubva kune akasiyana akasimba asidhi nemabhesi, inorganic salt solutions, oxidizing agents, hydrogen sulfide, carbon dioxide, uye organic solvents. Upenyu hwekugadzira huri pamusoro pemakore makumi maviri, asi mapaipi akawanda akaramba ari mumamiriro ezvinhu akanaka mushure memakore anopfuura makumi matatu uye haafaniri kugadziriswa munguva yehupenyu hwavo hwebasa.

Manufacturing Process uye Mutengo-Kubudirira

Nzira yekugadzira ye basalt fiber mapaipi ekudzvanya kwepamusoro anosiyana zvakanyanya kubva kune yegirazi fiber yakakwirira-kudzvanywa mapaipi. Pasi peiyo yakafanana fiber yakatarwa, kuisa-up, uye mamiriro emidziyo, iyo hydrostatic pressure resistance ye basalt fiber pombi iri nani zvakanyanya pane iyo yegirazi fiber mapaipi. Nekudzikisa huwandu hwezvikamu zvekuisa-up, mapaipi ebasalt fiber anogona kuchengetedza kudzvanywa kwavo uku achinyatso kudzikisa kushandiswa kwezvinhu zvakasvibiswa uye mutengo wechigadzirwa, zvichiita kuti zvive zvakanyanya kudhura.

Dhizaini uye Kuita Hunhu

Structural Design

Iwo matatu-layer chimiro chebasalt fiber high-pressure pombi, iyo inosanganisira yemukati liner, structural layer, uye yekunze inodzivirira layer, inovapa yakanakisa kushora kusagadzikana. Mapombi aya zvakare ane kwakatanhamara kuneta kuramba uye hupenyu hurefu hwebasa.

Weight uye Mechanical Properties

Panyaya yehuremu, basalt fiber high-pressure mapaipi ane mukana wakakura. Kubwinya kwadzo chaiko kunosvika 1.6, chete 1/4 kusvika 1/5 iyo yesimbi kana pombi dzesimbi. Zvishandiso zvinoshanda zvinoratidza kuti kune imwechete yekumanikidza kwemukati, pombi yeGRP yedhayamita imwechete nehurefu inorema chete 28% yepombi yesimbi. Vane simba rakananga uye rinonzwisisika mechanical properties, ine axial tensile simba inosvika 200 kusvika 320 MPa, pedyo neiyo yepombi dzesimbi, asi ine yakakwirira chaiyo simba. Izvi zvinobvumira kuderedzwa kukuru kwepombi yekuzvitakura panguva yekugadzirwa kwemaitiro, kurerutsa nzira yekuisa.

Mamwe Hunhu Hwepamusoro

Mukuwedzera, basalt fiber high-pressure pipes inopesana nekuwedzera uye parafini kuvaka-up, ine yakaderera mvura inopikisa, yakanaka magetsi ekudzivirira, nzira dziri nyore dzekubatanidza, simba guru, kuderera kwekushisa kwekushisa, uye kuderera kwekushisa kwekushisa. Izvi zvakanakisa zvivakwa zvinogonesa kushandiswa kwakapararira kwebasalt fiber high-pressure pombi munzvimbo dzakasiyana siyana, ine mukana wekuwedzera kukwidziridzwa uye kushandiswa mune ramangwana.