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Basalt Fiber vs. Carbon Fiber Comparison

2025-04-25

1. Material Properties Comparison 

  • 1.1 Basalt Fiber  
    Basalt fiber is a novel fiber material made from basalt rock through high-temperature melting and wire-drawing processes. Its advantages include:  
    High Strength: Tensile strength up to 4,000 MPa, 5 times higher than steel and 1.5 times higher than carbon fiber.  
    High-Temperature Resistance: Withstands temperatures exceeding 1,200°C, whereas carbon fiber degrades at around 200°C.  
    Eco-Friendliness: Derived from natural minerals, it produces no harmful emissions and complies with environmental standards.  
  • 1.2 Carbon Fiber
    Carbon fiber is a material composed of fibrous carbon atoms, offering the following advantages:  
    High Specific Strength: Its strength-to-weight ratio surpasses most high-strength materials, making it ideal for aerospace applications.  
    Lightweight: Density of 1.5 g/cm³**, only 1/4 that of steel and 1/7 that of aluminum, enabling significant weight reduction.  
    Corrosion Resistance: Resists chemical and water damage, even under prolonged immersion. 

2. Application Fields Comparison

  • 2.1 Basalt Fiber
    Primarily used in construction, automotive, and rail transportation:  
    Construction: Reinforces bridges, tunnels, and structures to enhance load-bearing capacity.  
    Automotive: Manufactures lightweight components (e.g., car bodies, chassis) to improve fuel efficiency.  
    Rail Transportation: Used in train bodies and chassis for lightweighting and speed optimization.  
  • 2.2 Carbon Fiber
    Dominates aerospace, aviation, and sports equipment:  
    Aviation: Reduces aircraft weight (e.g., fuselage, wings) to boost speed and fuel efficiency.  
    Aerospace: Critical for satellites and spacecraft to minimize weight and maximize payload capacity.  
    Sports Equipment: Creates ultra-lightweight, durable gear (e.g., golf clubs, tennis rackets, bicycle rims).  

3. Manufacturing Process Comparison 

  • 3.1 Basalt Fiber 
    Process: Simplified production via high-temperature melting and wire drawing.  
    Cost: Relatively low production expenses.  
  • 3.2 Carbon Fiber 
    Process: Complex multi-stage procedures, including spinning, pre-impregnation, and curing.  
    Cost: Higher manufacturing costs due to energy-intensive and technical processes.  

Summary

  • Basalt Fiber: Excels in strength, high-temperature resistance, and eco-friendliness, ideal for construction, automotive, and rail applications.  
  • Carbon Fiber: Superior in specific strength, lightweighting, and corrosion resistance, dominating aerospace, aviation, and sports industries.  

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