Zvishandiso zvekugadzira uye Precision Kudzora Tekinoroji yeInoenderera Basalt Fiber

1. Main Production Equipment for Continuous Basalt Fiber 
Continuous basalt fiber kugadzirwa kunotora "imwe-nhanho maitiro", inoratidzwa neyakareruka mafambiro ebasa asi yakakwirira tekinoroji zvipingamupinyi. Kuenzaniswa nekugadzirwa kwekabhoni fiber, kuenderera mberi basalt fiber inoshandisa simba shoma shoma (isingasviki 1/10 ye carbon fiber's energy kushandiswa) uye haibudisi CO₂, SO₂, kana mamwe magasi anokuvadza, zvichiita kuti ive nzira yekugadzirwa kwezvakatipoteredza uye yakaderera-carbon. Iyo yekutanga yekupisa midziyo yekuenderera mberi basalt fiber kugadzirwa ndiyo choto, iyo yakakamurwa kuva crucible furnaces uye matangi mavira.

(1) Choto Chemoto
Choto che crucible chinowanzo shanda nechoto chimwe pagwenzi.
Zvakanakira: Saizi yeCompact, yakaderera mari, kuchinjika kwenzvimbo yekugadzirisa magadzirirwo, uye kukodzera kwediki-batch kana nyanzvi kugadzirwa.
Zvakaipa: Kuderera kwekushisa kwekushisa, kushandiswa kwesimba kwakanyanya, kusawirirana kwemhando yechigadzirwa, kuderera kwekugadzira, uye kudhura kwese.
Parizvino, mavhiri anorovera anotonga iyo inoenderera basalt fiber indasitiri, ine gore negore kugadzirwa kwemazana zana-300 matani. Nekuda kweelectrode uye refractory material degradation, crucible furnaces ane hupenyu hupfupi hwemwedzi 6-12. Munguva dzekutanga nhanho dzekusimudzira indasitiri, mavhiri anorovera aive akanakira kugadzirwa-diki-diki nekutsvaga kwemidziyo.
Mhando dzeCrucible Furnaces:

• Flame Crucible Furnace: Inopiswa negasi rechisikigo uye kupisa kwemhepo.
  Zvakanakira: Flexible flame control, kukurumidza kutanga / kumisa kugona.
  Cons: Tembiricha yakadzikira yemoto, kunyungudika kwakashata, kupera kwesimba nekuda kwenitrogen (78% yemhepo) ichiburitsa zvinokuvadza NOₓ zvinobuda, uye kupisa kusina kuenzana kunotungamira mukusaenderana kunyungudika homogeneity.
• Yese-Electric Crucible Furnace: Inopisa mukati kuburikidza neplate kana tsvimbo electrodes.
  Pros: Kunyanya kupisa kwekushisa, kupisa kwemukati yunifomu.
  Cons: Hupenyu hupfupi nekuda kwekupfeka kwe electrode, inoda kutsiviwa izere mushure mekuora.

(2) Bira reTangi
Sezvo kudiwa kwehuwandu hwefiber uye hunhu huchikura, matangi mavira (choto chimwe chine akawanda bushings) chave chakakosha pakugadzirwa kwakakura. Ivo vanogonesa kudzora tembiricha yakasimba, yakagadziridzwa melt homogeneity, yakagadzikana mhando yechigadzirwa, uye kugona kwakanyanya, nehunyanzvi hwepagore hunosvika zviuru kusvika makumi ezviuru zvematani.
Mhando dzeTank Furnaces:

• All-Electric Tank Furnace: Inoshandisa tsvimbo electrodes (yakatwasuka kana pasi-yakaiswa).
  Zvakanakira: Kunyanya kupisa kwemafuta uye kupisa kwakafanana.
  Cons: Electrode hotspots, kupfeka zvisina kuenzana, uye hupenyu hupfupi (~ 1 gore).
• All-Flame Tank Furnace: Kupiswa negasi rechisikigo rine mweya kana kuti okisijeni yakachena. Kupisa kwakachena kweokisijeni kunofarirwa kuitira kushanda zvakanaka uye kuderedzwa kuburitsa.
  Zvakanakira: Hupenyu hurefu (3+ makore), kuchengetedza simba neokisijeni yakachena.
  Cons: Tembiricha inonyungudika yakadzika, kunyangwe kunyungudika kwakadzika kunovandudza kufanana.
• Hybrid Flame-Electric Tank Furnace: Inobatanidza kupisa kwemoto wepamusoro uye pasi / padivi magetsi.
  Pros: Enhanced melt homogenization.
  Cons: Dhizaini yakaoma, kudziyisa kwepamusoro-soro, kurasikirwa kwesimba rakawanda kubva kumvura-yakatonhodzwa maelectrode, uye hupenyu hupfupi nekuda kwekupfeka kwemagetsi.

(3) Kusvina
Iyo bushing, inowanzo gadzirwa neplatinamu-rhodium alloy, chinhu chakakosha chekugadzira fiber. Kugadzirwa kwakakura kunoda bushings dzepamusoro-soro. Makwenzi ekutanga aiva nemakomba mazana maviri; zviyero zvazvino zvinosanganisira 400, 800, uye 1,200 maburi. Bushing tekinoroji inofambira mberi inopindirana nekusimudzira matangi evira.

2. Precision Control Technology 
Basalt inonyungudika inoratidzira zvinonetsa senge tembiricha yekudhirowa / crystallization, kukurumidza kupenya, kutetepa kuumba mahwindo ekushisa, kusaenzana kwefiber kuomarara, kunyorova kwakasimba kwebhushi, uye kushomeka kwekushisa. Izvi zvinokonzeresa kusagadzikana panguva yekudhirowa kwefiber (semuenzaniso, kuputsika, kubhururuka, kusiyanisa kwedhayamita). Kudzikamisa kunoenderana nezvinhu zvitatu:

• Melt Homogeneity uye Kugadzikana: Inowanikwa kuburikidza nechaiyo mbishi kusanganisa, kudzora tembiricha yechoto, kunyungudika nhanho mutemo, uye kumanikidza manejimendi.
• Kupisa uye Kudzora Kudzora: Inovimbisa yunifomu yekupisa kupisa uye inodzivirira crystallization.
• Kudhirowa Maitiro Kugadziridza: Inosanganisira chaiyo kudzora kwekudhirowa kumhanya, kutonhora paramita, uye fibre tension.

Makiyi matekinoroji anosanganisira epamberi ekudzora masisitimu ekusanganisa zvinhu, tembiricha yechoto, nhanho yekunyungudika, kudzvanywa kwekamuri, tembiricha yechiteshi, tembiricha yekupisa, uye kumhanya kwekudhirowa. Izvi zvinovimbisa kugadzikana, yepamusoro-soro inoenderera mberi basalt fiber kugadzirwa.