Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Kayayyakin Samfura da Fasahar Kula da Mahimmanci) don Ci gaba da Fiber Basalt

1. Babban Kayan Aikin Samar da Ci gaba Basalt Fiber 
Ci gaba basalt fiber samarwa yana ɗaukar “tsari ɗaya-ɗaya”, wanda ke da sauƙin tafiyar da aiki amma manyan shingen fasaha. Idan aka kwatanta da samar da fiber carbon, ci gaba da fiber na basalt yana cinye ƙarancin makamashi (kasa da 1/10 na makamashin fiber carbon) kuma baya fitar da CO₂, SO₂, ko wasu iskar gas masu cutarwa, yana mai da shi hanyar samar da muhalli da ƙarancin carbon. Kayan aiki na farko na thermal don ci gaba da samar da fiber na basalt shine tanderun wuta, wanda aka rarraba shi cikin tanderun da ba a taɓa gani ba da murhun tanki.

(1) Tanderun da ba za a iya Fasa ba
Tushen wuta yana aiki da tanderu ɗaya a kowane daji.
Abũbuwan amfãni: Ƙaƙƙarfan Girma, ƙananan zuba jari, sassauƙa don daidaitawar tsari, da dacewa don ƙananan tsari ko samarwa na musamman.
Lalacewar: Ƙarfin ƙarancin zafi, babban amfani da makamashi, rashin daidaituwar ingancin samfur, ƙarancin samarwa, da babban farashi gabaɗaya.
A halin yanzu, murhun wutan wuta yana mamaye masana'antar fiber basalt mai ci gaba, tare da ƙarfin samarwa na shekara-shekara na ton 100-300. Saboda lalatawar wutan lantarki da gurɓataccen abu, tanderun da ba za a iya gani ba suna da ɗan gajeren rayuwa na watanni 6-12. A lokacin farkon matakan ci gaban masana'antu, tanderun da aka yi amfani da su sun kasance masu dacewa don ƙananan kayan aiki da bincike na kayan aiki.
Nau'o'in Furnace-Crucible:

• Wutar Crucible Furnace: Mai zafi da iskar gas da konewar iska.
  Ribobi: Sarrafa harshen wuta, saurin farawa/tsayawa iyawa.
  Fursunoni: Ƙananan zafin jiki na harshen wuta, ƙarancin narkewa, sharar da makamashi saboda nitrogen (78% na iska) yana haifar da hayaki mai cutarwa NOₓ, da dumama mara daidaituwa wanda ke haifar da rashin daidaituwa na narkewa.
• All-Electric Crucible Furnace: Mai zafi a ciki ta hanyar faranti ko na'urorin lantarki.
  Ribobi: High thermal yadda ya dace, uniform na ciki dumama.
  Fursunoni: Gajeren rayuwa saboda lalacewa na lantarki, yana buƙatar cikakken maye bayan lalacewa.

(2) Tankin Tanderu
Yayin da buƙatun adadin fiber da inganci ke girma, tanderun tanki (tanderu ɗaya tare da bushings da yawa) sun zama mahimmanci don samarwa da yawa. Suna ba da damar sarrafa zafin jiki mai tsauri, haɓaka haɓakar narkewa, ingantaccen ingancin samfur, da ingantaccen aiki, tare da ƙarfin shekara-shekara ya kai dubbai zuwa dubunnan ton.
Nau'in Tushen Tanki:

• Furnace Mai-Lantarki Mai-Lantarki: Yana amfani da na'urorin lantarki na sanda (a tsaye ko na ƙasa).
  Ribobi: High thermal yadda ya dace da uniform dumama.
  Fursunoni: Wuraren wutar lantarki, rashin daidaituwa, da ɗan gajeren rayuwa (~ shekara 1).
• Tushen Tankin Dukan Wuta: Mai zafi da iskar gas tare da iska ko iskar oxygen mai tsafta. An fi son konewar iskar oxygen mai tsabta don inganci da rage fitar da hayaki.
  Ribobi: Tsawon rayuwa (shekaru 3+), ceton makamashi tare da tsabtataccen oxygen.
  Fursunoni: Zazzabi gradients a cikin zurfin narkewa, ko da yake m narke yana inganta daidaituwa.
• Haɗaɗɗen harshen wuta-Tanderun Tankin Lantarki: Haɗa dumama harshen wuta da na ƙasa/gefe.
  Ribobi: Ingantaccen narke homogenization.
  Fursunoni: Ƙirar ƙira, dumama ƙasa mara daidaituwa, babban hasara na makamashi daga na'urorin sanyaya ruwa, da ɗan gajeren rayuwa saboda lalacewa na lantarki.

(3) Bushewa
Bushing, yawanci Anyi daga platinum-rhodium alloy, shine ainihin abin da ke samar da fiber. Samar da manyan-manyan yana buƙatar ciyayi mai ƙarfi. Bushing na farko yana da ramuka 200; Matsayin yanzu sun haɗa da ramuka 400, 800, da 1,200. Fasahar Bushing tana haɓaka aiki tare da haɓaka tanderun tanki.

2. Fasaha Kula da Daidaitawa 
Narke Basalt yana nuna ƙalubale kamar yanayin zafi mai tsayi / crystallization, ƙwaƙƙwaran ƙira, kunkuntar windows zafin jiki, taurin fiber mara daidaituwa, ƙarancin bushewa mai ƙarfi, da rashin bayyanar zafi. Wadannan abubuwan suna haifar da rashin kwanciyar hankali yayin zana fiber (misali, karyewa, tashiwa, bambancin diamita). Tsayawa ya dogara da abubuwa guda uku:

• Narke Homogeneity da Kwanciyar Hankali: An samu ta hanyar haɗe-haɗen ɗanyen abu daidai, sarrafa zafin tanderu, ƙa'idar matakin narkewa, da sarrafa matsa lamba.
• Bushing da Kula da Zazzabi: Yana tabbatar da dumama bushewar iri ɗaya kuma yana guje wa crystallization.
• Haɓaka Tsarin Zane: Ya haɗa da daidaitaccen sarrafa saurin zane, sigogin sanyaya, da tashin hankali na fiber.

Maɓalli na fasaha sun haɗa da tsarin sarrafawa na ci gaba don haɗa abubuwa, zafin wuta, matakin narkewa, matsa lamba, zazzabi ta tashar, zafin bushewa, da saurin zane. Waɗannan suna tabbatar da kwanciyar hankali, ingantaccen ci gaba da samar da fiber na basalt.