Kayan Aiki da Fasahar Sarrafa Daidaito don Ci gaba da Fiber Basalt

1. Babban Kayan Aikin Samarwa don Ci gaba Basalt fiber 
Ci gaba zare mai siffar basalt Samarwa tana ɗaukar "tsari mai matakai ɗaya", wanda ke da sassauƙan hanyoyin aiki amma manyan shinge na fasaha. Idan aka kwatanta da samar da fiber na carbon, fiber na basalt mai ci gaba yana cin ƙarancin kuzari (ƙasa da 1/10 na amfani da makamashin fiber na carbon) kuma baya fitar da CO₂, SO₂, ko wasu iskar gas masu cutarwa, wanda hakan ya sa ya zama hanyar samar da iskar gas mai ƙarancin carbon. Babban kayan aikin zafi don ci gaba da samar da fiber na basalt shine tanda, wacce aka rarraba ta zuwa cikin tanda mai kama da wuta da tanderun tanki.

(1) Tanderu Mai Juyawa
Tanderu mai ƙarfi yawanci yana aiki da murhu ɗaya a kowace bushing.
Fa'idodi: Ƙaramin girma, ƙarancin saka hannun jari, sassauci don daidaita tsarin aiki na gida, da kuma dacewa da ƙananan rukuni ko samarwa na musamman.
Rashin Amfani: Rashin Ingantaccen Amfani da Zafi, Yawan Amfani da Makamashi, Ingancin Samfura Mara Daidaito, Rashin Ingantaccen Amfani da Samfura, da kuma Babban Kuɗi Gabaɗaya.
A halin yanzu, murhunan wutar lantarki sun mamaye masana'antar fiber basalt da ke ci gaba da aiki, tare da ƙarfin samar da tan 100-300 a kowace shekara. Saboda lalacewar kayan lantarki da na'urorin lantarki, murhunan wutar lantarki suna da ɗan gajeren lokacin aiki na watanni 6-12. A farkon matakan haɓaka masana'antu, murhunan wutar lantarki sun dace da ƙananan samarwa da bincike kan kayan aiki.
Nau'ikan Tanderun Giya:

• Wutar Lantarki Mai Zafi: Ana dumama ta da iskar gas da kuma konewar iska.
  Ribobi: Sauƙin sarrafa harshen wuta, ikon farawa/tsayawa cikin sauri.
  Fursunoni: Ƙananan zafin wuta, ƙarancin ƙarfin narkewa, ɓarnar makamashi saboda nitrogen (78% na iska) yana haifar da gurɓataccen hayaki mai cutarwa, da kuma dumama mara daidaito wanda ke haifar da daidaituwar narkewar abinci.
• Tanderu Mai Lantarki: Ana dumama ta ciki ta hanyar lantarki ko na'urorin lantarki.
  Ribobi: Ingantaccen yanayin zafi, dumamar ciki iri ɗaya.
  Fursunoni: Tsawon rai na ɗan gajeren lokaci saboda lalacewar lantarki, wanda ke buƙatar cikakken maye gurbinsa bayan lalacewa.

(2) Tankin Wuta
Yayin da buƙatar yawan zare da ingancinsa ke ƙaruwa, tanderun tanki (tanderu ɗaya mai bushings da yawa) sun zama masu matuƙar muhimmanci ga samar da kayayyaki masu yawa. Suna ba da damar sarrafa zafin jiki mai tsauri, inganta daidaiton narkewa, ingantaccen ingancin samfura, da kuma ingantaccen aiki, tare da ƙarfin da ake samu a kowace shekara yana kaiwa dubban tan zuwa dubban tan.
Nau'ikan Tankunan Tanderu:

• Tankin Wutar Lantarki Mai Duka: Yana amfani da na'urorin lantarki na sanda (a kwance ko a ƙasa).
  Ribobi: Ingantaccen yanayin zafi da kuma dumama iri ɗaya.
  Fursunoni: Yana da zafi a cikin wutar lantarki, rashin daidaiton lalacewa, da kuma ɗan gajeren lokaci (kimanin shekara 1).
• Tankin Wuta Mai Duka: Ana dumama shi da iskar gas ko iskar oxygen mai tsafta. Ana fifita ƙona iskar oxygen mai tsafta don inganci da rage hayaki.
  Ribobi: Tsawon rai (shekaru 3+), yana adana makamashi tare da iskar oxygen mai tsabta.
  Fursunoni: Tsarin zafin jiki a cikin narkewar mai zurfi, kodayake narkewar mai zurfi yana inganta daidaito.
• Tankin Wutar Lantarki Mai Haɗaka: Yana haɗa dumama harshen wuta na sama da na ƙasa/gefe.
  Ribobi: Inganta narkewar homogenization.
  Fursunoni: Tsarin da ya yi rikitarwa, dumama saman da bai daidaita ba, asarar kuzari mai yawa daga electrodes masu sanyaya ruwa, da kuma ɗan gajeren lokaci saboda lalacewar electrodes.

(3) Busar da kaya
Bushing ɗin, wanda aka fi yi da ƙarfe mai kama da platinum-rhodium, muhimmin sashi ne na samar da zare. Babban samarwa yana buƙatar bushings masu ƙarfin gaske. Bushings na farko suna da ramuka 200; ƙa'idodin yanzu sun haɗa da ramuka 400, 800, da 1,200. Fasahar bushing tana ci gaba da haɗuwa da haɓaka tanderun tanki.

2. Fasahar Sarrafa Daidaito 
Narkewar basalt yana nuna ƙalubale kamar yanayin zafi mai yawa/ƙira, saurin lu'ulu'u, tagogi masu kunkuntar yanayin zafi, taurarewar zare mara daidaituwa, ƙarfin jika mai ƙarfi a cikin bush, da rashin kyawun haske a cikin zafi. Waɗannan abubuwan suna haifar da rashin kwanciyar hankali yayin zana zaren (misali, karyewa, tashi, bambancin diamita). Daidaituwa ya dogara ne akan fannoni uku:

• Daidaito da Kwanciyar Hankali: An cimma ta hanyar haɗa kayan da aka haɗa daidai, sarrafa zafin wutar tanderu, daidaita matakin narkewa, da kuma sarrafa matsin lamba.
• Kula da Zafin Jiki da Dumama: Yana tabbatar da dumama bushing iri ɗaya kuma yana guje wa lu'ulu'u.
• Inganta Tsarin Zane: Ya haɗa da daidaitaccen sarrafa saurin zane, sigogin sanyaya, da tashin hankali na zare.

Manyan fasahohi sun haɗa da tsarin sarrafawa na zamani don haɗa kayan aiki, zafin tanderu, matakin narkewa, matsin lamba na ɗaki, zafin tashar, zafin bushing, da saurin zane. Waɗannan suna tabbatar da dorewar samar da zare na basalt mai inganci.