Izixhobo zoMveliso kunye neTekhnoloji yoLawulo oluchanekileyo kwiFiber yeBasalt eqhubekayo

1. Isixhobo seMveliso esiPhambili sokuQhubeleka IFayibha yeBasalt 
Ngokuqhubekayo i-basalt fiber imveliso ithatha "inkqubo yenyathelo elinye", ebonakaliswa ukuhamba komsebenzi okulula kodwa imiqobo ephezulu yobugcisa. Xa kuthelekiswa nokuveliswa kwe-carbon fiber, i-basalt fiber eqhubekayo idla amandla angaphantsi kakhulu (ngaphantsi kwe-1/10 ye-carbon fiber yokusetyenziswa kwamandla) kwaye ayikhuphi i-CO₂, i-SO₂, okanye ezinye iigesi ezinobungozi, okwenza kube yindlela yokuvelisa indalo kunye ne-low-carbon. Izixhobo eziphambili ze-thermal eziqhubekayo zokuvelisa i-basalt fiber yi-furnace, eyahlulahlulwe kwii-furnaces ze-crucible kunye ne-tank furnaces.

(1) Iziko eliCwangcisiweyo
Iziko elicikizekileyo ngokuqhelekileyo lisebenza ngeziko elinye ngetyholo ngalinye.
Izinto eziluncedo: Ubungakanani obuncinci, utyalo-mali oluphantsi, ukuguquguquka kohlengahlengiso lwenkqubo yendawo, kunye nokufaneleka kwebhetshi encinci okanye imveliso ekhethekileyo.
Ukungalungi: Ukusebenza kakuhle kwe-thermal, ukusetyenziswa kwamandla aphezulu, umgangatho wemveliso ongahambelaniyo, ukusebenza kakuhle kwemveliso, kunye neendleko eziphezulu.
Okwangoku, i-furnaces ye-crucible ilawula imboni ye-basalt fiber eqhubekayo, kunye nomthamo wonyaka wokuvelisa iitoni ze-100-300. Ngenxa yokutshatyalaliswa kwe-electrode kunye ne-refractory material, ii-furnaces ze-crucible zinobomi obufutshane beenyanga ezi-6-12. Ngexesha lamanyathelo okuqala ophuhliso lweshishini, ii-furnaces ze-crucible zazilungele imveliso encinci kunye nophando lwezixhobo.
Iindidi zaMaziko aXhumkileyo:

• I-Frnace ye-Frame Crucible: Ibaswa yigesi yendalo kunye nokutsha komoya.
  Iinzuzo: Ulawulo lomlilo oluguquguqukayo, ukuqala ngokukhawuleza / ukumisa amandla.
  Ububi: Ubushushu obuphantsi bedangatye, ukunyibilika okulambathayo, inkcitho yamandla ngenxa yenitrogen (i-78% yomoya) ivelisa ukukhutshwa kwe-NOₓ eyingozi, kunye nokufudumeza okungalinganiyo okukhokelela kwi-homogeneity yokunyibilika okungahambelaniyo.
• I-Furnace ye-Crucible yonke yoMbane: Ukufudumala ngaphakathi ngepleyiti okanye i-electrode yentonga.
  Iinzuzo: Ukusebenza okuphezulu kwe-thermal, ukufudumala kwangaphakathi okufanayo.
  I-Cons: Ubomi obufutshane ngenxa yokunxiba kwe-electrode, efuna ukutshintshwa ngokupheleleyo emva kokuthotywa.

(2) Iziko leTanki
Njengoko imfuno yobuninzi befayibha kunye nomgangatho ikhula, iziko letanki (iziko elinye elinamatyholo amaninzi) liye labaluleke kakhulu kwimveliso enkulu. Bavumela ulawulo olungqongqo lobushushu, ukuphuculwa kwe-homogeneity yokunyibilika, umgangatho wemveliso ozinzile, kunye nokusebenza kakuhle, kunye namandla onyaka afikelela kumawaka ukuya kumashumi amawaka eetoni.
Iindidi zamaTanki eziko:

• I-Furnace yeTanki yoMbane wonke: Isebenzisa i-electrodes yentonga (ngokuthe tye okanye ezantsi).
  Iinzuzo: Ukusebenza okuphezulu kwe-thermal kunye nokufudumala okufanayo.
  Ii-Cons: Iindawo ze-Electrode, ukunxiba okungalinganiyo, kunye nobomi obufutshane (~1 unyaka).
• I-All-Flame Tank Furnace: Ifudunyezwa yigesi yendalo enomoya okanye ioksijini ecocekileyo. Ukutshiswa okucocekileyo kweoksijini kukhethwa ekusebenzeni kakuhle kunye nokunciphisa ukukhutshwa.
  Iinzuzo: Ubomi obude (iminyaka eyi-3+), ukonga amandla nge-oxygen ecocekileyo.
  Cons: Iqondo lobushushu linyibilika nzulu, nangona inyibilika enzulu iphucula ukufana.
• I-Hybrid Flame-Electric Tank Furnace: Idibanisa ukufudumala komlilo ophezulu kunye ne-electrodes ephantsi / ecaleni.
  Iinzuzo: Ukuphucula i-homogenization yokunyibilika.
  I-Cons: Uyilo oluntsonkothileyo, ukufudumeza komphezulu okungalinganiyo, ukulahleka kwamandla aphezulu ukusuka kwi-electrode epholileyo ngamanzi, kunye nobomi obufutshane ngenxa yokunxiba kwe-electrode.

(3) Ukubhuqa
I-bushing, ngokuqhelekileyo yenziwe nge-platinum-rhodium alloy, iyinxalenye engundoqo yokwenza i-fiber. Imveliso enkulu ifuna i-bushings enomthamo ophezulu. Amatyholo okuqala anemingxuma engama-200; imigangatho yangoku ibandakanya 400, 800, kunye 1,200 imingxuma. Ukuqhubela phambili kwetekhnoloji yeBushing ihambelana nophuhliso lwetanki yesithando somlilo.

2. Iteknoloji yoLawulo oluchanekileyo 
I-Basalt inyibilika ibonakalisa imiceli mngeni enjengomzobo ophezulu/amaqondo obushushu ecrystallization, icrystallization ekhawulezayo, iifestile zobushushu obumxinwa, ukuqina kwefayibha engalinganiyo, ukumanzisa okuqinileyo, kunye nokungafihli kakuhle kobushushu. Ezi zinto zibangela ukungazinzi ngexesha lokuzoba ifayibha (umzekelo, ukuphuka, ukuphaphazela, ukuhluka kobubanzi). Ukuzinzisa kuxhomekeke kwimiba emithathu:

• I-Melt Homogeneity kunye noZinzo: Iphunyezwe ngokuxutywa kwezinto ezikrwada ezichanekileyo, ulawulo lobushushu besithando somlilo, ukulawulwa kwenqanaba lokunyibilika, kunye nolawulo loxinzelelo.
• Ukutshisa kunye noLawulo loBuqondo: Iqinisekisa ukufudumeza okufanayo kwe-bushing kwaye inqanda ukukhazimla.
• UPhuculo lweNkqubo yoMzobo: Ibandakanya ulawulo oluchanekileyo lwesantya somzobo, iiparamitha zokupholisa, kunye noxinzelelo lwefiber.

Itekhnoloji eziphambili zibandakanya iinkqubo zolawulo oluphezulu lokudibanisa izinto, ubushushu beziko, inqanaba lokunyibilika, uxinzelelo lwegumbi, ubushushu betshaneli, ubushushu be-bushing, kunye nesantya sokuzoba. Ezi ziqinisekisa ukuzinza, umgangatho ophezulu wemveliso ye-basalt fiber eqhubekayo.