Shirye-shiryen sarrafa fiber na basalt da aikin zane

Tsarin samarwa:
Basalt fiber Ana samar da shi galibi a cikin murhun tafki, kuma an nuna tsarin samar da shi gabaɗaya a cikin hoton, wanda za'a iya raba shi kusan zuwa matakai huɗu masu zuwa:
(1) Ciyarwa: Sanya wanda aka niƙa Basalt kayan da aka ƙera a cikin na'urar ajiya, sannan bisa ga wani tsari na lokaci, adadi, a jefa su cikin tanda mai narkewa daidai gwargwado;
(2) Narkewar samfurin: A cikin tanda mai narkewa ta samfurin, ta amfani da wutar lantarki ko iskar gas ko haɗin hanyoyin lantarki, kayan da aka narke suna narkewa cikin narkewar tsari iri ɗaya da kuma yanayin zafi da ɗanko mai ƙarfi, tare da zafin narkewa na kimanin 1500℃;
(3) Canja wurin narkewa: Ana canja wurin narkewar zuwa tsarin zana waya tare da yanayin zafi mai daidaito da daidaito a saman farantin magudanar ruwa;
(4) Zane: narkewar ta cikin farantin zubar da ruwa, a ƙarƙashin aikin jan nauyin kai zuwa cikin filament, tattarawa cikin tarin, a cikin saurin naɗewa a ƙarƙashin aikin miƙewa da rage sirara, zafin zane gabaɗaya shine 1320 ~ 1450 ℃.

Matsalolin tsarin zane:
Basalt fibertsarin zane har yanzu akwai wasu matsaloli, Basalt fiber Akwai wasu bambance-bambance a cikin masana'antar fiber, da matakin fasahar samarwa:

(1) ƙarancin ingancin narkewa, da kuma yawan kuɗin makamashi. A cikin fasahar tanderu, Fiber na basalt na ChinaKamfanoni galibi suna amfani da tanderun narkewa na lantarki da haɗin gas-lantarki na nau'ikan tanderu guda biyu, akwai matsaloli da yawa, kamar ƙarancin ingancin narkewa, ƙarancin yawan amfanin ƙasa, narkewar da ba ta isa ba, da sauransu, galibi ana amfani da su wajen zana adadin farantin zubar da ruwa don ramuka 400 ko 600, wasu kamfanoni kaɗan na iya kaiwa ramuka 800 zuwa 1200 ko ma mafi girma, tare da daidaitattun Fiber ɗin Gilashi ta amfani da ramuka 4000 ~ 8000 na farantin zubar da ruwa Idan aka kwatanta da zaren gilashi na yau da kullun, ramuka 4000 ~ 8000 na farantin zubar da ruwa, ingancin samarwa yana da ƙasa sosai.

(2) fasahar shigar da wakili cikin ruwa tana da sarkakiya. Maganin shigar da ruwa wani shiri ne na fiber na basalt wanda ke ɗauke da ƙarin abubuwa masu mahimmanci don haɓaka ƙamshi na zare, antistatic, mannewa, da sauransu yana da matuƙar muhimmanci; a halin yanzu, akwai nau'ikan wakili mai shigar da ruwa, sarkakiyar ƙirar dabara, amfani da matsalolin fasaha da sauran matsaloli.

(3) Faranti mai zubar da ruwa yana da sauƙin lalacewa kuma farashin maye gurbin yana da yawa. A halin yanzu, masana'antun fiber na basalt galibi suna amfani da faranti mai zubar da ruwa na platinum-rhodium, dumamawar lantarki za ta sa ƙarfe oxides ya ƙaru a ƙasan murhun, kuma ta hanzarta lalata ƙarfe na platinum-rhodium, wanda hakan zai rage tsawon rayuwar farantin mai zubar da ruwa, ta yadda farashin samarwa zai ƙaru.

Tsarin zane na tsarin samar da zare na basalt

1 - Silo mai dutse da aka niƙa; 2 - Hopper; 3 - Tsarin sufuri; 4 - Na'urar caji ta rukuni; 5 - Yankin narkewa na farko; 6 - Yankin dumama na biyu tare da daidaitaccen sarrafa zafin jiki;
7 - Faranti na zubar da ruwa da jan ruwa; 8 - Na'urar girma; 9 - Samar da zare; 10 - Na'urar daidaita zare; 11 - Na'urar lanƙwasa ta atomatik